Posts Tagged ‘acoustic foam’

Vocal health is important for everyone but especially when you need your voice to earn a living. There are many ways to protect and keep a voice actor’s vocal chords healthy and strong especially during flu and cold season such as using honey and lemon. But, many are unaware there is a high possibility that acoustic foam in the very vocal booth voice actors use on a daily basis could be causing illnesses over and over again.

acoustic foam vocal booth and germs; can foam cause illnesses in voice actors

Acoustic foam based vocal booths can harbor germs that could affect your health.

So how healthy is acoustic foam? A case study.

After time, acoustic foam used inside a foam-based vocal booth or portable vocal booth absorbs smells and starts to stink. This is especially true if different people share the vocal booth. A communications director from a university from the United States had a similar problem when using a mobile vocal booth for his students, Aside from the smell from sharing the vocal booth, there was a concern over germs spreading because students were getting sick often. This was especially a concern during flu season.

The department tried to use Lysol to disinfect the foam and other types of deodorizers to mask the smell, but after some time the chemicals start to disintegrate the foam and the smell became even worse!  What to do? Maybe forgo using acoustical foam?

Looking closer at acoustical foam, and how it works

Acoustical foam is widely used as means of sound absorption and acoustic room treatment. What makes acoustical foam absorb sound is an open cell structure with long tunnels going through the foam. Sound gets into the openings and loses its energy in the long twisted channels.The acoustical foam has to have the open channels so the sound can get in.

To understand how foam works, you have to think of it like a sponge. Sponges absorb liquid — but what else gets absorbed by the foam? If the open cell acoustic foam behaves like a sponge, then it can also absorb and retain dust, mold spores, allergens, bacteria and viruses. What happens to the germs and allergens that landed on the foam? These warm, dark environments are a breeding ground for mold and fungi to grow. Mold spores, allergens or viruses trapped in the foam can potentially contaminate the next user when the foam gets disturbed.

Because the acoustic foam is an open cell material with long channels it cannot be easily washed. If water gets in, it would stay in those channels and cannot fully evaporate. On the other hand, how can you wash the foam in a vocal booth or home studio?  In most cases it is glued to the wall, you can’t take it off. The foam is too fragile to be properly washed.

How can voice actors keep healthy without using acoustic foam?

There is a healthier alternative to foam -based vocal booths and is truly portable — Carry–on Vocal Booth, available from http://www.VocalBoothToGo.com. The Carry on Vocal Booth is made out of Producer’s Choice Acoustic Blanket instead of acoustic foam. The material has a high Noise Reduction coefficient ( NRC 0.8) The Carry on Vocal Booth gives a great sounding recording – no boxiness and no boominess, Carry-on Vocal booth is a great tool for travelling voice actor.  It is light weight,  durable, portable, easy to set up, versatile and can carry all your recording gear as well! In fact, some voice use the Carry-on Vocal booth for book narration regularly when their publisher told them that it was the best sound they ever had!

Producer's Choice Acoustic Sound Blankets

Portable vocal booth made from sound blankets that can be washed

This booth will keep you healthy because if it gets dirty during traveling or if you are sick and sneezed and coughed all over it, you can easily remove the sound absorbing liner and wash it in a washing machine plus dry it too. VocalBoothToGo also makes upright, walk-in vocal booths that also utilize sound blankets instead of foam too.

Voice actors need to keep their voice sounding great and consistent. Maintaining good vocal health is imperative for this business and choosing equipment wisely may just be the answer.

portable vocal booth for starting in voice acting

The Carry-on Vocal Booth is portable, great for in-home studio or travel and is made from sound blankets that are completely washable.

In terms of price, acoustic blankets beat acoustic foam hands down.

Even at the first glance, one can see a huge difference in price versus efficiency:

(NOTE: For ease of comparison, we compare all products to NRC 1.0 as a 100%, not absorption of blankets (NRC 0.8).  For example absorption of 1” foam is 50% (NRC 0.5) and absorption of blankets 80% (NRC 0.8). Therefore, 1 inch acoustic foam is 30% less absorptive and less efficient than acoustic blankets.)

  • 1” acoustic foam is 30% less efficient than sound blankets but it is 5 times more expensive.
  • 2” acoustic foam is  5% less efficient than sound blankets but it is more than 8 times more expensive.
  • 3” acoustic foam is only 10% more absorbent than sound blankets but it is 12 times more expensive.
  • 4” acoustic foam is 30% more absorbent than sound blankets and is 16.3 times more expensive. (Just imagine how many blankets you can get for that money!)

acoustic foam

Practical Use

Ease of use is important, but it is difficult to quantify.

Acoustic foam comes in different colors and is trendy – looks cool.  It is light and easy to stick to a wall or a ceiling.  Unfortunately, once it is glued to a wall, it is not movable.  It is too fragile and easy to tear to be able to peel off the wall to reuse elsewhere.  Over time, the foam accumulates dust and disintegrates.  We did not find any specific research to quote, but logically, acoustic foam performance has to deteriorate overtime as well.

sound blankets, soundproofing blankets, acoustic blankets, blankets for soundproofing

Perfect for acoustical issues — such as on-stage performances in bars and other in-door settings.

Acoustic foam is an open-cell porous material.  The open cells are the opening of long twisted tunnels.

To get absorbed, the sound has to get into the openings and flow through the tunnels, losing energy through friction.  This is one of the reasons that sound foam has wedges – to increase the overall absorbing surface of the foam.  But, this serrated edge, at the same time, makes acoustic foam a great dust collector!

Porosity and the flow resistivity are the most important parameters in determining the sound absorption. Imagine if the pores, or the openings of those tunnels, get clogged by dust — sound cannot get in, and therefore, sound absorption efficiency is reduced.  Regardless of how thick the foam is or how well the tunnels are twisted, if the opening of those tunnels get blocked – the sound can not get it and, and therefore, sound absorption will be reduced.

Sound absorption mechanism of acoustic blankets is different. It is based on the sound waves spending their energy on vibrating the fibers of the inside filler. The sound gets in and goes through the blanket. As each fiber vibrates, sound energy gets lost by converting into heat.

Blankets do not need to be glued to the wall. In fact they are more effective when there is an air gap between the wall and the blanket.  Acoustic blankets make it very easy to create a vocal booth or dedicated recording space simply by hanging the blankets off the ceiling.  This makes acoustic blankets an irreplaceable sound absorption choice when there is lack of space, living arrangement in a rental property or anticipation of frequent moving from one location to the other.  If the blankets get dusty or dirty, they can be easily be taken off – shaken up and/or washed.

Any way you look at it, acoustic blankets are more efficient, less costly and a healthier product than acoustic foam.

When it comes to acoustic room treatment, many people immediately turn to acoustic foam. But, does it really work that well?

As a company that develops products for acoustic room treatment, we tend to hear a lot of grumbles about acoustic foam-treated rooms mainly sounding “boxy” or “boomy.”  Is this true? So, we decided to investigate this problem to see if this general complaint can be best explained based on actual test results and general physics of sound absorption. In order to do this, we decided to make a comparative analysis of foam-based portable booths and the Carry-on Vocal Booth Pro, which is based on the Producer’s Choice acoustic absorption material.

Introduction to Sound Absorbing Materials

acoustic foamSound-absorbing materials absorb most sound energy, striking them and reflecting very little, making them very useful for the control of noise.  The major uses of absorbing materials are almost invariably found to include the reduction of reverberant sound pressure levels and, consequently, the reduction of the reverberation time in enclosures or rooms.  Although all materials absorb some incident sound, the term “acoustical material” has been primarily applied to those materials that have NRC of at least 0.5 — in other words absorbing at least 50% of sound

Porous sound absorbing materials can be classified as cellular, fibrous and granular

  • Porous Cellular Sound Absorbing Material is a solid that contains cavities, channels or interstices so that sound waves are able to enter through them.  To be effective sound absorber, the cells have to have an opening in order for sound waves to enter the materials through a multitude of small holes or openings.  Those pores “open” into continuous twisted channels which have a great importance for the absorption of sound. Open pores can be “blind” (open only at one end) or “through” (open at two ends).

Producer's Choice Acoustic Sound Blankets

Porous Cellular absorbers, typically open cell rubber foams or melamine sponges, absorb noise by friction within the cell structure.

  • Porous Fibrous Sound Absorbing Materials are composed of a set of continuous filaments that trap air between them.  Fibers can be classified as natural or synthetic (artificial). Natural fibers can be vegetable (cotton, kenaf, hemp, flax, wood, etc.), animal (wool, fur felt) or mineral (asbestos) and are essentially completely biodegradable. Also, natural fiber processing is more economical and environmentally friendly. Porous Fibrous sound absorbers absorb noise by vibrating the fibers within the material and also by air friction trapped between the fiber filaments of the material.

Absorbing sound spontaneously converts part of the sound energy to a very small amount of heat in the intervening object (the absorbing material), rather than sound being transmitted or reflected. There are several ways in which a material can absorb sound. The choice of sound absorbing material will be determined by the frequency distribution of noise to be absorbed and the acoustic absorption profile required.

Comparison of Sound Absorption Performance of Acoustic Foam and  Producer’s Choice Acoustic Panels

As mentioned above, there is an important difference in the sound absorption mechanism between porous cellular materials like acoustic foam and sound absorbing fibers like cotton, which is used in Producer’s Choice Sound Absorption Panels.

Acoustic foam absorbs the sound energy by trapping sound waves in a pores and channels of the foam.  Diameter of the channels, its tortuosity (shape) and length of the channels are all contributing factors in the sound absorption.  Sound waves get into the open cells of the foam and lose their energy through friction between the air particles and the void walls of the material it is passing through.  Foam attenuates airborne sound waves by increasing air resistance, thus reducing the amplitude of the waves.

In Fibrous Sound Absorption, panels sound reduces its energy by trying to vibrate the fibers within the panels.  When the air gets into fibrous thickets – the waves are trying to move and shake each of these fibers and dissipate its energy.

To see if there is indeed a difference in the sound absorption pattern, we compared the noise reduction graphs of acoustic foam and acoustic blankets by frequency to see if there is anything that can explain the “boominess” of the sound.

In the graph below you can see frequencies being attenuated by acoustic foam in two different thicknesses and by Producer’s Choice Acoustic Blankets with comparable overall NRC rating.

NOTE: In the graph below we compiled Noise Reduction Coefficient (NRC) data done by the same Acoustic testing lab.

For Acoustic foam performance are taken from published Auralex Foam acoustic test results for products known as “Aur3in Wedge” ( 3 inch thick Acoustic foam Yellow line) and “Aur 4in wedge”  ( 4 inch Acoustic foam Blue Line).
Results for Acoustic blankest are the actual test result for acoustic blanket hang flat (Brown line) and hang in pleated manner (Red line).

sound absorption Producer's Sound Blankets comparison to acoustic foam

Figure 1

As you can see in Figure 1, Producer’s Choice Sound Absorption Panel’s absorption curve is pretty much linear, meaning that the frequencies from mid range to high range are being absorbed at about the same level of 90% – 100%,  where acoustic foam’s absorption curve is nonlinear. In other words, the mid frequencies are being absorbed at a higher rate than high frequency, which is leaving the bigger gap between low frequency and high frequency.  In other words, you would hear more of the low frequency, then less of a midrange frequency and then more of a higher frequency again!  We believe that this gap or jump from low frequencies to higher frequencies sound creates the “boominess” of the sound.

To demonstrate this point even more  we show in the Figure 2,  how the increase of the foam thickness makes this “midrange frequency gap” even more dramatic:

Now we added the sound absorption curves of 1 inch acoustic foam (Blue line), 2 inch acoustic foam (Green Line) and Producer’s choice blanket that is tested flat, not pleated. (Brown line) (Figure 2.)

acoustic foam comparison to sound blankets

Figure 2

As you can see in the low range all of the tested materials performed poorly, (10-30% absorption). In the mid frequency range, acoustic foam absorbs as much as 120% of the sound, more than the acoustic blankets and the thicker the foam the more midrange frequency is getting absorbed.

At the high frequency range all tested materials in all thicknesses absorbed close to 100% of the sound.

We believe that this absorption pattern is especially dramatic in a smaller enclosed space; this is why the foam based acoustic booths sound “boom”.   This “boxy” sound with a low frequency resonance (or boominess), might feel more or less expressed depending on the user’s voice.

Also this uneven distribution of sound absorption tilts the overall NRC of the acoustic foam up. When in fact this sound absorption pattern is not natural and results is poorer sound quality, compare to Producer’s Choice Acoustic Blankets.

In the environments that require good sound control, there is a constant search for the most efficient and most reliable product. We all want the best equipment, the best recording studios, the best vocal booths and the best acoustical material — whether it be acoustic foam or Producer’s Choice Acoustic Sound Blankets.

acoustic foamBut how do you choose? How do you really know?

Sometimes, the only way to really find out is to go through the process of trial and error yourself. But by doing this, a lot of time and a lot of money get wasted in the process.

At VocalBoothToGo.com, we hear this frustration from customers all the time. This is why we conducted a side-by-side study of sound absorbing efficiency and price/value comparison between acoustic foam and acoustic sound blankets.

Producer's Choice Acoustic Sound BlanketsFor the purpose of full disclosure, VocalBoothToGo.com sells acoustic sound blankets — Producer’s Choice.  We design them. We test them. We sell them. We eat and breathe this stuff.  To be accurate and honest, we also test our products in accredited acoustic labs.

The Comparision

ACOUSTIC PRODUCTS COMPARED:

Auralex Studiofoam Wedges (acoustic foam) and Producer’s Choice Acoustic Sound Blankets.

Product Name Thickness* NRC Price per S.F.** Kit Sale price/ Square feet per kit

Acoustic Foam Products

AUR-1IN-WEDGE 1 “ wedgies 0.50 $2.50 $399.99 / 160 s.f.
AUR-2IN-WEDGE 2” wedgies 0.75 $4.17 $399.99 / 96 s.f.
AUR-3IN-WEDGE 3” wedgies 0.90 $6.24 $399.99 / 64 s.f.
AUR-4IN-WEDGE 4 “ wedgies 1.10 $8.33 $399.99 / 48 s.f.

Producer’s Choice Acoustic Blankets

Acoustic Blanket Producer’s Choice  VB70 size 72 x 80 ½-3/4 inchthickness 0.80 $ 0.51 ***($0.62 if sold per blanket) $119.75 / 234 s.f.
(per  6 pack)

* Acoustic foam comes in different shapes and thicknesses. For the purpose of this study, we used products from the same, most popular manufacturer, and one type of product that is marketed as most popular product.  We compared the entire range of available thickness for this particular product.

** To be fair in our comparison of acoustic foam prices, we used the sale price (not MSRP price) from the same major online retailer selling the foam by kit. (Foam sold by individual 12 x 12 pieces is usually 20% more expensive.)  The price was for one kit of the same color foam.  Then we calculated the price per square foot.

*** This price is calculated from 6-pack bundle price. Individual price per blanket – $24.75 ea. (Standard size 72 x 80” , 39 s.f. no grommets).

Sound Absorbing Efficiency

Sound absorbing efficiency of acoustic blankets fits right in the middle of the acoustic foam comparison samples, between 2 “wedges and 3” wedges foam.

Sound absorbing efficiency of Producer’s Choice Acoustic Sound Blankets exceed sound absorbing capacity of acoustic foam in thickness of 1” and 2 “and it is close to 3” thick acoustic foam. Actually, if sound blankets are hung in pleats, its sound absorption capacity even exceeds the 3” acoustic foam performance, achieving 95% of sound absorption (NRC 0.95).)   If you look at the absorption curve, you can easily figure out that adding just a few extra folds will give performance exceeding the prized 4” thick acoustic foam.

It is evident that acoustic blankets are an effective sound absorber.

review of acoustic foam  and acoustic sound blankets

Price vs. Value

In terms of price, acoustic blankets beat acoustic foam hands down.

Even at the first glance, one can see a huge difference in price versus efficiency:

(NOTE: For ease of comparison, we compare all products to NRC 1.0 as a 100%, not absorption of blankets (NRC 0.8).  For example absorption of 1” foam is 50% (NRC 0.5) and absorption of blankets 80% (NRC 0.8). Therefore, 1 inch acoustic foam is 30% less absorptive and less efficient than acoustic blankets.)

  • 1” acoustic foam is 30% less efficient than sound blankets but it is 5 times more expensive.
  • 2” acoustic foam is  5% less efficient than sound blankets but it is more than 8 times more expensive.
  • 3” acoustic foam is only 10% more absorbent than sound blankets but it is 12 times more expensive.
  • 4” acoustic foam is 30% more absorbent than sound blankets and is 16.3 times more expensive. (Just imagine how many blankets you can get for that money!)

(We will show how to hang acoustic blankets to outperform the 3” and even 4 “foam in a separate article.)

Practical Use

Ease of use is important, but it is difficult to quantify.

Acoustic foam comes in different colors and is trendy – looks cool.  It is light and easy to stick to a wall or a ceiling.  Unfortunately, once it is glued to a wall, it is not movable.  It is too fragile and easy to tear to be able to peel off the wall to reuse elsewhere.  Over time, the foam accumulates dust and disintegrates.  We did not find any specific research to quote, but logically, acoustic foam performance has to deteriorate overtime as well.

Acoustic foam is an open-cell porous material.  The open cells are the opening of long twisted tunnels.

To get absorbed, the sound has to get into the openings and flow through the tunnels, losing energy through friction.  This is one of the reasons that sound foam has wedges – to increase the overall absorbing surface of the foam.  But, this serrated edge, at the same time, makes acoustic foam a great dust collector!

Porosity and the flow resistivity are the most important parameters in determining the sound absorption. Imagine if the pores, or the openings of those tunnels, get clogged by dust — sound cannot get in, and therefore, sound absorption efficiency is reduced.  Regardless of how thick the foam is or how well the tunnels are twisted, if the opening of those tunnels get blocked – the sound can not get it and, and therefore, sound absorption will be reduced.

Sound absorption mechanism of acoustic blankets is different. It is based on the sound waves spending their energy on vibrating the fibers of the inside filler. The sound gets in and goes through the blanket. As each fiber vibrates, sound energy gets lost by converting into heat.

Blankets do not need to be glued to the wall. In fact they are more effective when there is an air gap between the wall and the blanket.  Acoustic blankets make it very easy to create a vocal booth or dedicated recording space simply by hanging the blankets off the ceiling.  This makes acoustic blankets an irreplaceable sound absorption choice when there is lack of space, living arrangement in a rental property or anticipation of frequent moving from one location to the other.  Also, if the blankets get dusty or dirty, they can be easily be taken off – shaken up and/or washed. You can not wash foam.

Any way you look at it, Producer’s Choice Acoustic Sound Blankets are more efficient, less costly . . .  plus a healthier product than acoustic foam.

Acoustic room treatment is a mix of science and art. This field is a welcoming arena for those into Do It Yourself projects. However, many don’t realize that many of these attempted techniques, whether in building a vocal booth or a home recording studio, just don’t work. Here are some common myths, facts and solutions in acoustics.

Use Egg Cartons?

No way! Anytime you talk about acoustical issues and how to solve them, this product pops up: egg cartons. It is a cheap option but doesn’t work for acoustics or soundproofing. The materials in egg cartons provide very little absorption to high frequencies but too thin to offer anything for sound isolation.

Can Carpets on the Walls Help?

Not much. Carpet seems like a very reasonable and workable approach to solving acoustical issues. You can hear the difference in a room with and without carpet. Soft carpet does provide high-frequency absorption, and if you use padding, it can provide some lower absorption too. But, in general, most carpet does not provide enough mass for sound isolation. Also, carpet does not absorb low levels requiring you to get bass traps to balance things out.

Furniture Can Absorb?

Some — depending on placement. Most people, when designing a space for a home recording studio, think they need to move all of their furniture out of the way. This isn’t true. If you have the room, you should strongly consider keeping your overstuffed comfy couch in the room and perhaps even your bookcase that is filled with books. Why? A well-placed sofa and other furniture, like the bookcase, can actually provide bass trapping and absorption of higher frequencies. And, although not huge, couches can help with lower frequencies too.

Foam to the Rescue?

Not all foam works. Foam is what most people in acoustics think of when it comes to acoustical solutions but not all foam is equal. Although much cheaper, household foam such as packing foam, mattresses, pillow foam, do not offer the same type of performance as acoustic foam.

What Should You Use To Solve Acoustical Issues?

  • Acoustic Foam. Acoustic foam is shaped for acoustics — being open cell. It is an option to use for acoustics. However, foam — whether acoustic or not — will break down within time, and can not be washed. Acoustic foam is also an investment since it can be costly.
  • Acoustic Sound Blankets. Generally a new and highly successful approach to solving acoustical issues and also soundproofing problems are sound blanketssound blankets, acoustics, acoustical room treatment. Evolved from the standard moving blankets, these sound blankets solve many issues. By adding substantial sound absorptive filler and sound transparent outer fabric, sound blankets have slowly replaced the need to have acoustic foam in some cases.

VocalBoothToGo’s Producer’s Choice line of sound blankets absorbs 80% of noise (NRC 0.8) and exceeds any competitor’s products in sound absorption quality and value.

sound blankets, soundproofing blankets, acoustic blankets, blankets for soundproofing

Perfect for acoustical issues and affordable, sound blankets are a top choice for many.value.

Also, Producer’s Choice blankets come in different sizes and also with grommets. These blankets are affordable, washable, transportable and solves acoustical problems — no myth, just plain fact.